Large-Scale Industrial Fully-Automated Ultrasonic Cleaner with Robotic Arm (Non-Standard Customization)
1.Product Features & Advantages
• Fully Automated Operation: Integrates robotic arm for precise workpiece handling (loading/unloading, positioning) and roller conveyor for continuous batch processing, minimizing manual intervention and ensuring consistent efficiency.
• High Power & Scalability: Standard 7200W ultrasonic power (customizable up to 30,000W) for deep cleaning of large/heavy-duty parts with stubborn contaminants (oil, rust, debris).
• Robust Conveyor System: Roller conveyor designed for heavy loads (up to 500kg per unit) and adjustable speed,fitting high-volume industrial production lines.
• Non-Standard Customization: Tailored to workpiece size, material, and cleaning requirements—including tank dimensions, ultrasonic frequency zones, robotic arm payload, and auxiliary functions (e.g., multi-stage rinsing, drying).
• 20-Year Source Factory Expertise: Backed by two decades of R&D and manufacturing experience, ensuring reliable performance, mature technology, and compliance with industrial standards (ISO 9001, CE).
• One-Stop Service: Comprehensive support from design, prototyping, and production to on-site installation, operator training, and after-sales maintenance.
2.Working Principle
1. Ultrasonic Cleaning: High-frequency vibrations (20–60kHz) generated by transducers create millions of micro-bubbles in the cleaning solution. These bubbles implode (cavitation effect) upon contact with workpiece surfaces, producing intense pressure to dislodge contaminants from even complex geometries (grooves, blind holes).
2. Robotic Arm Integration: Programmable robotic arm (with 6+ degrees of freedom) precisely picks workpieces from the roller conveyor, dips them into cleaning/rinsing tanks, and transfers them between stages, ensuring uniform exposure to ultrasonic energy.
3. Roller Conveyor Function: Motor-driven rollers transport workpieces through the cleaning line continuously, enabling seamless flow from loading to final unloading—critical for high-throughput industrial environments.
4. Automated Control: PLC touch-screen system synchronizes ultrasonic activation, conveyor speed, robotic arm movement, and temperature regulation, ensuring repeatable cleaning quality.
Cleaning Process
5. Loading: Workpieces are placed on the roller conveyor (manual or via upstream production line integration).
6. Robotic Handling: Robotic arm picks workpieces and immerses them in the pre-cleaning tank (optional, for gross debris removal).
7. Ultrasonic Cleaning: Workpieces are transferred to the main ultrasonic tank, where cavitation removes stubborn contaminants (duration: 3–15 minutes, adjustable).
8. Multi-Stage Rinsing: Robotic arm moves parts to rinsing tanks (pure water or specialized solutions) to eliminate residual cleaning agents.
9. Drying (Optional): Integrated hot air or vacuum drying (customizable) removes moisture, ensuring workpieces are ready for next production steps.
10. Unloading: Cleaned workpieces are placed back on the roller conveyor for output to downstream processes.
3.Application Fields
• Automotive & Heavy Machinery: Large engine blocks, gearboxes, hydraulic cylinders, and truck components.Rail Transit): Train axles, brake systems, and structural metal parts.
• Aerospace: Aircraft engine components, large fasteners, and landing gear parts.
• Mold & Die Industry: Large injection molds, stamping dies, and casting molds.
• Petrochemical: Pipeline fittings, valves, and heavy-duty industrial hardware.
4.Non-Standard Customization Technical Parameters
| Parameter | Customizable Range |
| Tank Material | 304 Stainless Steel (standard), 316 Stainless Steel (corrosion-resistant), Carbon Steel with anti-corrosion coating |
| Overall Dimensions | Length: 3000–15000mm; Width: 1000–3000mm; Height: 1500–4000mm (based on workpiece size) |
| Ultrasonic Power | 7200W–30,000W (zonal control available for multi-stage cleaning) |
| Ultrasonic Frequency | 20kHz (heavy contaminants), 40kHz (general use), 60kHz (semi-precision parts) |
| Robotic Arm | Payload: 50–300kg; Degrees of Freedom: 6–8; Positioning Accuracy: ±0.5mm |
| Roller Conveyor | Speed: 0.5–5m/min; Load Capacity: 200–500kg/m; Roller Diameter: 50–100mm |
| Cleaning Temperature | 30–80℃ (adjustable via PID control) |
| Drying System (Optional) | Hot air (60–120℃) or vacuum (-0.08–-0.095MPa) |
| Control System | PLC with 10–15 inch touch screen; supports recipe storage (up to 100 programs) |
| Additional Functions | Oil skimmer, 5–20μm filtration system, automatic pH monitoring, fire alarm |
5. product in details
1.Quality Control:
We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.
2.Professional Experience:
We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.
3.Payment Term:
We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.
We also need some support from you in some case.
4.After Sales Service:
We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.
And we offer 1-5 years with 24/7 work during warranty period.
5.Non-standard customization
We are the source of cleaning machine manufacturers, can help customers customize various types of non-standard cleaning machine, fast delivery.
